MAZAK SLANT

BED

  • Dismantled machine tool
     

  • Cleaned and visually inspected all units
     

  • All components readied for customer’s inspections
     

  • Machine, scraped, ground and fit all quoted ways surfaces to full bearing, assuring longer life of all necessary components
     

  • Way ground bed ways
     

  • Scraped and aligned headstock base to bed, keeping parallel to ways
     

  • Way ground “X” axis ways
     

  • Scraped and aligned “X” axis slide to “Z” axis bed ways, keeping parallel and square to bed ways
     

  • Scraped and flaked all gibs in “Z” axis, leaving maximum adjustment
     

  • Scraped ATC slide to “X” axis slide, keeping parallel and square to spindle center line
     

  • Scraped and flaked all gibs in “X” axis, leaving maximum adjustment
     

  • Scraped, flaked and mastered tail stock to bed way, maintaining spindle center line
     

  • Rebuilt “X” and “Z” axis ball screw and nuts
     

  • Supplied and installed thrust bearings in “X” and “Z” axis
     

  • Realigned “X” and “Z” axis ball screw parallel to axis ways
     

  • Cleaned and checked hydraulic system
     

  • Replaced damaged or defective hydraulic lines
     

  • Surveyed hydraulic pump and motor
     

  • Cleaned, inspected, repaired lubrication system in areas of repair, assuring proper oil flow to all required areas
     

  • Replaced damaged or defective lube lines and installed new flow units
     

  • Supplied and installed new spindle belts
     

  • Supplied and installed new way wipers
     

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  • Replaced seals
     

  • Surveyed pocket and pin
     

  • Precision aligned to center line of spindle
     

  • Megered all axis motor
     

  • Assembled and test machine
     

  • Set all prox switches, roller switches, roller switches back last comp. tool eye
     

  • Checked “droop” and “gain” of all axis
     

  • Machine tool was demonstrated for personnel at Precision Service facility
     

  • All alignment met or exceeded those of the O.E.M.
     

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