MAZAK SLANT
BED
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Dismantled machine tool
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Cleaned and visually inspected all units
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All components readied for customer’s inspections
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Machine, scraped, ground and fit all quoted ways surfaces to full bearing, assuring longer life of all necessary components
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Way ground bed ways
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Scraped and aligned headstock base to bed, keeping parallel to ways
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Way ground “X” axis ways
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Scraped and aligned “X” axis slide to “Z” axis bed ways, keeping parallel and square to bed ways
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Scraped and flaked all gibs in “Z” axis, leaving maximum adjustment
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Scraped ATC slide to “X” axis slide, keeping parallel and square to spindle center line
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Scraped and flaked all gibs in “X” axis, leaving maximum adjustment
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Scraped, flaked and mastered tail stock to bed way, maintaining spindle center line
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Rebuilt “X” and “Z” axis ball screw and nuts
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Supplied and installed thrust bearings in “X” and “Z” axis
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Realigned “X” and “Z” axis ball screw parallel to axis ways
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Cleaned and checked hydraulic system
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Replaced damaged or defective hydraulic lines
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Surveyed hydraulic pump and motor
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Cleaned, inspected, repaired lubrication system in areas of repair, assuring proper oil flow to all required areas
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Replaced damaged or defective lube lines and installed new flow units
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Supplied and installed new spindle belts
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Supplied and installed new way wipers
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Replaced seals
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Surveyed pocket and pin
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Precision aligned to center line of spindle
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Megered all axis motor
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Assembled and test machine
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Set all prox switches, roller switches, roller switches back last comp. tool eye
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Checked “droop” and “gain” of all axis
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Machine tool was demonstrated for personnel at Precision Service facility
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All alignment met or exceeded those of the O.E.M.